Siemens PLC traversing and ultrasonic feedback for winding up to 40 m/min.
A double-station coiler for 16–32 mm HDPE and PERT pipe, producing 100–200 m coils at winding speeds up to 40 m/min. Siemens PLC traversing, ultrasonic feedback and inverter speed adjustment support the winding process, with automatic braking and an alarm when the coiler detects a pipe cut.
Color-styled catalog imageThis high-speed coiler uses two winding stations and a Siemens PLC traversing system to distribute HDPE or PERT pipe across the reel. Ultrasonic feedback supports tension regulation by automatically adjusting winding speed through the variable-frequency inverter. The standard reel inside diameter adjusts from 360 to 600 mm; a customized reel can provide a maximum inside diameter of 800 mm. Reel width adjusts separately from 200 to 300 mm, while the 320 mm winding-arm height defines coil build thickness. At the required coil length, the pipe is cut by an upstream cutter or manually. When the coiler detects the cut, it initiates automatic braking and a stop alarm so the operator can handle the completed coil. The standard 100–200 m coiling-length range applies to 16–32 mm pipe; the optional 16–40 mm configuration requires a separate capacity review.
Review the pipe specification, electrical supply and upstream line interface for this machine. Send your pipe size and required coil length to start a configuration review.
Pipe stiffness, surface finish and bend radius are checked before the winding head and guide geometry are finalized. Check the supported pipe range in the specifications below.
Specifications for the high-speed double-station HDPE and PERT pipe coiler. Standard and customized size limits are listed separately; the stated 100–200 m coiling length applies to 16–32 mm pipe.
| Pipe material | HDPE / PERT |
|---|---|
| Standard pipe outside diameter | 16–32 mm |
| Custom pipe outside diameter | 16–40 mm, on request |
| Coiling length for 16–32 mm pipe | 100–200 m |
| Winding stations | Two |
| Standard adjustable reel inside diameter | 360–600 mm |
| Custom maximum reel inside diameter | 800 mm, on request |
| Winding arm height (coil build thickness) | 320 mm |
| Adjustable reel width | 200–300 mm |
| Maximum winding speed | 40 m/min |
| Traversing control | Siemens PLC |
| Speed control | Variable-frequency inverter |
| Tension regulation | Ultrasonic feedback with automatic inverter speed adjustment |
| Pipe cutting | Upstream cutter or manual cutting |
| Cut detection response | Automatic braking and stop alarm upon cut detection |
The standard reel inside-diameter adjustment is 360–600 mm. A maximum inside diameter of 800 mm is a custom option, not the standard adjustment range. The 320 mm winding-arm height defines coil build thickness and is distinct from the adjustable 200–300 mm axial reel width. Review the required length separately for the custom 16–40 mm pipe configuration. Cutting is performed upstream or manually; the coiler detects the cut and applies its brake with a stop alarm.
Two winding stations use a standard inside-diameter adjustment of 360–600 mm and a separate width adjustment of 200–300 mm. The 320 mm arm height defines coil build thickness; a maximum inside diameter of 800 mm is available as a custom option.
The Siemens PLC traversing system controls pipe distribution across the winding reel. The setup is reviewed for the selected pipe diameter and coil width.
Ultrasonic feedback supports tension regulation by automatically adjusting winding speed through the variable-frequency inverter. The specified maximum winding speed is 40 m/min.
After an upstream cutter or the operator cuts the pipe at the required length, detection of the cut triggers automatic braking and a stop alarm on the coiler. The operator then follows the agreed coil-handling and restart sequence.
The photograph illustrates the equipment configuration. Final dimensions and included options are defined in the agreed quotation.
Confirm the pipe entry path, access for cutting and tying, and how a finished coil leaves the winding head. Include your heaviest coil and available handling equipment in the review.
Discuss station layout and coil handlingThe standard pipe outside-diameter range is 16–32 mm for HDPE and PERT, with a coiling-length range of 100–200 m. A 16–40 mm configuration can be customized, but its required coil length and pipe specification must be reviewed separately; the standard capacity is not extended automatically to 40 mm pipe.
No. The standard reel inside diameter adjusts from 360 to 600 mm. A maximum inside diameter of 800 mm is available as a custom option and must be specified when the machine configuration is agreed.
The 320 mm winding-arm height defines coil build thickness. The axial reel width is a separate dimension, adjustable from 200 to 300 mm. These dimensions should be reviewed together with the reel inside diameter and the required finished-coil length.
A Siemens PLC controls the traversing system. Ultrasonic feedback supports tension regulation through automatic winding-speed adjustment by the variable-frequency inverter. The maximum winding speed is 40 m/min; settings are reviewed for the actual pipe and line conditions.
The pipe is cut by an upstream cutter or manually. The coiler detects the cut and immediately initiates automatic braking and a stop alarm. This is a cut-detection and braking function, not a built-in cutting operation. The operator completes coil handling and follows the agreed restart sequence.
Send a short requirement. We will help you work out the details.
Coil 100 m of 110 mm HDPE pipe on one reel.
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Torque-motor winding with reel geometry selected for your pipe and coil format.
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